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Product Focus Spring 2003

Fitting a Vapour Permeable Underlay - A Step by Step guide

The use of vapour permeable underlays (VPUs) is quickly gaining acceptance in all types of pitched roof. Originally introduced for warm roofs – that is for buildings with a room-in-the-roof – the development of VPUs mean they now offer more strength than 1F bituminous felts which are traditionally used on cold pitched roofs, where the attic space is unoccupied.

Correctly installed, such underlays allow water vapour to pass through from the interior and disperse harmlessly into the atmosphere, so condensation does not become a problem in the roof space. However, as with a Goretex raincoat, the passage of water vapour is one way only and VPUs provides a secure waterproof barrier against the weather. Any rainwater that penetrates the tile junctions onto the VPU will run off harmlessly into the gutter, whilst the tape-sealed lap system ensures the roof remains wind tight.

The popularity of VPUs stems from the fact that they are much lighter and easier to handle than 1F felt, as well as aiding roof-space ventilation. However, installers should be aware of the correct installation procedure. Klober have produced this step by step guide on installing VPUs on a traditional cold roof.

Step 1
Neither VPUs nor bituminous felt are UV stable, so an Eaves Carrier should be stapled to the rafters at the eaves as a continuous support for the membrane and to protect the material from sunlight. The Eaves Carrier sheets should overlap one another by at least 100mm.
 
 
Step 2
Lay the first roll of VPU with the bottom edge over the eaves carrier to ensure the membrane will be covered by the roof finish. Double-sided tape can be used to seal the membrane to the eaves carrier.
 
 
Step 3
Drape VPU over the rafters and fix along rafter centres using a Staple hammer and 8 x 11mm nails at 450mm centres. Using a staple hammer is quicker and means the roofer can keep one hand free, which is safer. Furthermore, lightweight membranes do not require heavyweight felt tacks to fix them in place.
 








 
Step 4
Fix battens over the VPU in accordance with tile manufacturer’s recommended gauge, taking care not to fix above the marked 150mm lap-line along the first roll’s upper, outer edge.
 
 
NB: BS 5534, the Code of Practice for Slating and Tiling, provides guidance on size of laps.
 
 
Step 5
Use battens as footholds to get in position to install next roll of VPU. Working up the roof slope, parallel with the eaves, repeat the sequence, double-sided tacto tape can be used to seal all horizontal and vertical laps.

N.B. The depth of the drape of VPU across the rafters should be no more than the depth of the battens.
 
 
Step 6
End Laps/vertical joints should be at least 300mm wide, coinciding with rafter centres. Extend VPU over the ridge by at least 150mm.
 


 
Step 7
Once the roof is covered and the batten system is completed, use the battens as secure footholds to lay the roof tiles and accessories following manufacturer’s instructions.
 


Once installed, VPU is much stronger than 1F felt and is more difficult to tear or accidentally put a foot through. Further information on all Health & Safety regulations for working on a roof, please refer to leaflet INDG284 published by Health & Safety Executive. This can be obtained free by calling 08701 45500.

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